Service Manuals

picture Service manuals for VOLVO P1800

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VOLVO P1800
Complete Service Manual

US 5013/4
1.000; 12.1964; Engelska; ca. 280 pages [[200]]

Complete service manual with instructions for the Volvo P 1800 sports car. The book is divided up into 12 parts.

Model A P1800 ch # 1-6.000; since 5/1961
Model B P1800 ch # 6.000-8.000; since 4/1963
Model D P1800S ch#  8.001-12.499 ; since 8/1963

Engine B18 B - early (A) and late production (B, D)
Gear box M 40 and M 41
Rear axle Spicer mod. 27; ratio 4.56:1 or 4.1:1

Service Manual 1800 E
Provisional
 

TP 10579/1
4.000; 11.1969; Engelska; 70 pages [[210]]

TP 10580/1
1.000; 12.1969; Engelska; 70 pages [[200]]

This manual contains preliminary servicing instructions for the Volvo 1800 E model. Only those parts which, from a workshop point of view, differentiate the 1800 E from the 1800 S (1969 model), are dealt wit in this manual. The groups concerned are as follows:

  • Group 24 Fuel System
  • Group 38 Instruments
  • Group 43 Gearbox
  • Group 45 Propeller Shaft
  • Group 46 Rear Axle
  • Group 51 Wheels brakes Units
  • Group 55 Handbrake
  • Group 84 Windscreen
  • Group 85 Heating System (elec. heated window)

For more complete specifications, however, see Part 0. Otherwise previous instructions apply.

VOLVO 1800 E 1971
Complete Service Manual

TP 10666/1
5.000; 12.1970; Engelska; ca. xxx pages [[200]]

Complete service manual with instructions for the Volvo 1800 E, 1971 models. The book is divided up into 9 parts.

  • Part 0: General
  • Part 1: Servicing and maintenance
  • Part 2: Engine
  • Part 3: Electrical system and instruments
  • Part 4: Power transmission, rar axle
  • Part 5: Brakes
  • Part 6: Front end and steering gear
  • Part 7: Frame, suspension, wheels
  • Part 8: Body

VOLVO 1800 E/ES 1972
Complete Service Manual

TP 10737/1
5.000; 12.1971; Engelska; ca. xxx pages [[200]]

This manual contains servicing instructions for the 1800 E from chassis No. 37.550 and 1800 ES; 1972 models, and year odel letter W. The book is divided up into 9 parts.

  • Part 0: General
  • Part 1: Servicing and maintenance
  • Part 2: Engine
  • Part 3: Electrical system and instruments
  • Part 4: Power transmission, rar axle
  • Part 5: Brakes
  • Part 6: Front end and steering gear
  • Part 7: Frame, suspension, wheels
  • Part 8: Body

VOLVO 1800 ES 1973
Complete Service Manual

TP 10779/1
5.000; 12.1972; Engelska; ca. xxx pages [[200]]

This manual contains servicing instructions for the 1800 ES from chassis No. 3.070 and year model letter Y. The book is divided up into 9 parts.

  • Part 0: General
  • Part 1: Servicing and maintenance
  • Part 2: Engine
  • Part 3: Electrical system and instruments
  • Part 4: Power transmission, rar axle
  • Part 5: Brakes
  • Part 6: Front end and steering gear
  • Part 7: Frame, suspension, wheels
  • Part 8: Body

0 (03) Specifications
P 1800

TP 10138/1
5.000; 5.1965; Engelska; 24 pages [[050]]

Concern the Volvo P1800 und P1800S VA/HA - VE/HE; chassis # 1-16.499 ; from May 1961 to June 1965.

Engines B 18 B # 496800 and B 18 B # 496812, 496817

Contents: general data;  specifications for lubrication; engines B 18 B; electrical system; transmission system, rear axle; brakes; front axle with stearing gear; springs, shock absorbers, wheels; instruments and other equipment.

0 (03) Specifications
P 1800, 1800 S

TP 10138/2
3.000; 11.1970; Engelska; pages 30 [[200]]

Concern the Volvo P 1800,  und P 1800S; chassis # 1-30.000 ; from May 1961 to August 1968; year model letters A to S.

Contents: General data,  specifications for lubrication; engines B 18 B and B 20 B; electrical system; transmission system, rear axle; brakes; front axle with stearing gear; springs, shock absorbers, wheels; instruments and other equipment.

1 Lubrication
P1800

TP 10108/1
5000; 12.1964; Engelska; 14 pages [[200]]

1 Lubrication
P 120 P 1800

TP 10416/1
9.500; 6.1968; Engelska; 20 pages [[050; 200]]

Lubrication chart early production: P 120 up to K, P 1800 up to E
Lubrication chart late production: P 120 w.e.f. L, P 1800 w.e.f. F

1 (11) 10.000 km Service
6.000 miles

TP 10639/1
4.000; 10.1970; Engelska; 44 pages [[210]]

This manual deals with the Volvo 10.000 km (6.000 miles) service (with or without the Volvo-Tester) and the Volvo test.
Concerning any repairs in connection with servicing, see the respective service manual.

 

1 c Engine
B 18 B, B 18 D

US 4267/3
2.000; 9.1963; Engelska; 30 pages [[200]]

2 A Engine B 18 A
 

TP 10402/1
10.000; 1.1968; Engelska; 70 pages [[050; 210]]

Engine B 18 A
Type 1: Carburettor Zenith 36 VN
Type 2: Carburettor Zenith-Stromberg 175 CD-2S

2 B Engine
B 18 B, B 18 D

TP 10115/1
5.000; 6.1965; Engelska; 32 pages [[050]]

Engine B 18 B, types 1 and 2
Engine B 18 D, type 1

2 B Engine
B 18 B, B 18 D

TP 10115/1 [not TP 10515/1]
5.000; 2.1969; Engelska; 34 pages [[200]]

Engine B 18 B, types 1, 2 and 3
Engine B 18 D, types 1, 2 and 3

2 Engine B 20 A, B 20 B
 

TP 10516/1
8.000; 6.1969; Engelska; 76 pages [[200]]

2 (24) Trouble shooting
Fuel injection engines

TP 10812/1
3.000; 4.1973; Engelska; 36 pages [[200]]

The trouble shooting can be performed with common workshop equipment, like a voltmeter, a test lamp etc.

2 (24) CI Fuel injection system
B 20 E, B 20 F

TP 10893/1
6.000: 1.1974; Engelska; 52 pages [[200]]

Service manual for engines with CI fuel injection system (Volvo 200). Also usefull for servicing and tuning-up the engines equipped with D-Jectronic systems.

 

3 Electrical system
P 1800

TP 10334/1
3.000; 8.1967; Engelska; 60 pages [[050; 200]]

Models P 1800 A and P1800S

Wiring diagrams ch # 1-7.000
Wiring diagrams ch # 7.001-10.000
Wiring diagrams ch # 10.001-12.500
Wiring diagrams from ch # 12.501

3 (32) Alternator equipment 12 V
S.E.V. Motorola

TP 10453/1
8.000; 8.1968; Engelska; 14 pages [[050; 210]]

Alternator S.E.V. Motorola 14 V-26641
Transistor regulator S.E.V. Motorola 14 V-33087
Mechanical regulator S.E.V. Motorola 14 V-33525

4 (41) Clutch
P 120, P 1800

TP 10055/1
5.000; 8.1964; Engelska; 18 pages [[050]]

P 1800: Three types of clutch; type I, II (both single-plate dry disk type) and III (diaphragm spring)

4 (41) Clutch
P 120, 140, P 1800

TP 10055/2

10.000; 1.1968; Engelska; 24 pages [[050]]

Volvo 1800 clutch types I, II and II

Illustration A: Clutch and clutch controls, P 120 and P 1800
Illustration B: Clutch and clutch controls, 140series

4 (41) Clutch
120, 140, 1800

TP 10055/3

5.000; 12.1969; Engelska; 22 pages [[200]]

Volvo 1800 clutch types I, II and II

Illustration A: Clutch and clutch controls, early production 120 and 1800
Illustration B: Clutch and clutch controls, late production 120 and 1800
Illustration C: Clutch and clutch controls, late production140

3 b Gearbox M30, M40
 

TP 4284/7
4.000; 4.1964; Engelska; 22 pages [[200]]

Concerning gearbox with overdrive (M31, M41), see also service manual "P 1200, Parts 3 a".

4 (43) Gearbox M 30, M 40
P 120, P 210, PV 544

TP 10065/1
2.500; 11.1966; Engelska; 18 pages [[200]]

Concerning gearbox with overdrive (M 31, M 41), see also service manual "Part 4 (43) Overdrive".

4 (43) Gearbox M 40, M 41
P 1800

TP 10133/1
5.000; 4.1965; Engelska; 20 pages [[050; 200]]

Gearbox with engine B 18; up to chassis 28.299. Concerning gearbox with overdrive (M 41), see also service manual "P 120, P 1800 Part 4 (43) Overdrive".

4 (43) Gearbox M 30, M 40
120, 140

TP 10526/1
5.000; 8.1969; Engelska; 22 pages [[200]]

Concerning gearbox with overdrive (M31, M41), see also service manual "Part 4 (43) Overdrive".

3 a Overdrive
P 1200

US 4726/1
3.000; 3.1961; Engelska; 20 pages [[200]]

Overdrive type  D installed in Volvo 1800 equiped with motor B 18.

4 (43a) Overdrive
P 120, P 1800

TP 10125/1
5.000 5.1965 Engelska; 20 pages [[050]]

Overdrive Type D on gearboxes M 41.

4 (43a) Overdrive
120, 140, 1800

TP 10125/2A
5.00 5.1968; Engelska; 20 pages [[200]]

Overdrive Type D on gearboxes M 41.

4 (43b) Overdrive Type J
 

TP 10487/1
5.000;  5.1969; Engelska; 22 pages [[210]]

Engine B 20, gearbox M 41 and M 410.

4 43 Overdrive Repairs and
Maintenance 1976-

TP 30058
4.000; 1.1980; English; 44 pages [[200]

M 41; Volvo 240/260 M 46

4 (44) Automatic transmission BW 35
P 120

TP 10023/1
3.000; 9.1963; Engelska; 44 pages [[200]]

Automatic transmission Borg-Warner type BW 35.

4 (45) Propeller shaft
P 120, P 1800

TP 10070/1
5.000; 8.1964; Engelska; 10 pages [[050; 200]]

Propellar shaft early production for P 120, late production for P 1800 und P 120.

4 (45) Propeller shaft
P 120, 140, P 1800

TP 10373/1
10.000; 11.1967; Engelska; 12 pages [[200]]

Three types of propeller shafts mounted on the Volvo P 120 and P 1800 models, but only type III can be used for Volvo 140 and 164 series.

4 (46) Rear axle (Spicer Mod. 27)
P 120, P 1800, PV 544

TP 10075/1
5.000 10.64; Engelska; 24 pages [[050; 200]]

4 (46) Rear axle (Spicer)
 

TP 10307/1
8.000; 10.67;  Engelska; 28 pages [[050; 210]]

Different types of rear axles: Salisbury; Spicer 23; Spicer 27 (Hayes, Dana), Spicer 30 (Hayes, Dana), Volvo 1030

PV 544, P 120, P 210, P 1800, 144

5 Brakes (Disk brakes)
P 120, P 1800

TP 10053/2A
3.000; 9.1966; Engelska; 32 pages [[050; 210]]

Front wheels with disk brakes, rear wheels with drum brakes.

5 Brakes (Disk brakes)
P 120, P 1800, 1800S

TP 10053/3
2.000; 4.1974; Engelska; 66 pages [[200]]

Front wheels with disk brakes, rear wheels with drum brakes.
P 1800, ch # 1-6.001 and P1800S, ch # 6.001-30.000

6 Front end and steering gear
P 120, P 1800

TP 100094/1
5.000; 11.1964; Engelska; 32 pages [[050]]

TP 100094/1A
5.000; 11.1964; Engelska; 32 pages [[210]]

TP 100094/2
2.000; 6.1974; Engelska; 38 pages [200]]

7 Springs, shock absorbers, wheels
P 120, P 1800

TP 10099/1
5.000; 1.1965; Engelska; 20 pages [[050; 200]]

8 Body P 1800
 

TP 10268/1A
3.000; 9.1966; English; 24 pages [[050; 200]]

9 (91,94) Instruments, heater system
P 1800

TP 10263/1 A
3.000; 6.1966; Engelska; 20 pages [[050; 200]]

Instruments up to model year 1969 (S), not for models 1800E/ES.
Heater system for all models.

Special Tools
 

TP 40003/2
1.500; 12.1968; Engelska; 64 pages [[050]]

Tool Catalogue with a numerical tool list of all the tools and a illustrated list in which the tools are arranged by sections.

With effect from PV 544.